Insert production: Four sides in one clamping on SCHNEEBERGER Sirius NGS
With pin clamping automation, the Sirius NGS creates ideal conditions for the efficient grinding of indexable inserts. Precise all-in-one machining for grinding processes on profile, periphery and face.
Insert production: Four sides in one clamping
Loading is done with the 6-axis Fanuc robot and two clamping pins, one is unloading the finished insert while the other pin holds the next blank, ready to load. The insert is placed on the clamping pin by the robot inside the loader enclosure during the grinding process, this guarantees a minimal production interruption. During the grinding process, loader idle time time can be used for automatic cleaning or laser marking of the insert. The handling offers a lot of autonomy for medium to large quantities, 2 up to 10 pallets loaders are available. In the video example shown, 324 to 2430 inserts can be fully automated loaded and ground.
Changing over to other fixtures, such as vertical insert clamping, cartridge or anvil clamping is still possible and without restriction. In addition, the established concept of the 6-axis CNC grinding machine Sirius NGS convinces with all linear motors, direct drives, large diameter grinding wheels up to Ø 300 mm, in-process profile measuring and automated dressing. All the needed core technologies, such as the Qg1 software, come from SCHNEEBERGER to perfectly meet the application requirements.
To have access to our extensive technology knowledge base for insert production, contact SCHNEEBERGER.
Categories
All posts
- Live from EMO, Day 5: SCHNEEBERGER pops the corks and celebrates 100 years of successful company history
- Live from EMO, Day 4: Close to Perfect Production of Profiled Inserts with Laser Measurement on the Sirius NGS
- Live from EMO, Day 3: Norma NGC750, the legend continues with the enlarged version of SCHNEEBERGERs best-selling machine
- Live from EMO, Day 2: Skiving Cutters Profiling in Large Series, with the Gemini NGM, Day In and Day Out in AAA.
- Live from EMO, Day 1: The ultra-compact Aries NGP SCARA reliably grinds ceramic cutting tools from solid.